What Type of Powder Blender Is Best for My Product?
If you are procuring a powder supplement or food it's important to understand how your manufacturer's blending process could impact your products. In this video we go through the four most commonly used powder blenders and the pro/con list for each one.
Ben Steuart
December 4, 2024
When it comes to supplement manufacturing, the quality of your blend matters. That’s why it’s so important to choose the right powder blender.
You can have the best formula in the world, but if your manufacturer uses the wrong blender, you’ll get inconsistent dosages, clumping issues, and even failed product tests.
Here’s a breakdown of the four most common types of powder blenders, how they work, and which one might be the best fit for your product.
1. Ribbon Blenders
Ribbon blenders are great for simple blends or non-sensitive powders.
A rotating shaft moves a ribbon through the powder, pushing it forward and backward to mix the contents.
✅ Pros:
Inexpensive to buy and operate
Easy to find in many co-manufacturers
🚫 Cons:
Low blend uniformity
High friction can cause clumping and particle breakdown
Difficult to clean—especially with multiple allergens
2. V Blenders (aka Tumble Blenders)
V blenders are great for fine uniform powders with simple ingredients.
However, V blending isn’t great for materials like protein powder, colostrum, or other high fat content powders that tend to clump and need more agitation. If that sounds like your product, we suggest IBC or Plow Blending.
How they work:
A V or double-cone shaped vessel gently tumbles the powder on a rotating axis.
✅ Pros:
High blend uniformity
Low shear—preserves particle structure
Easier to clean than ribbon blenders
🚫 Cons:
Slower blend times
Doesn’t break up clumps well
Less effective for powders that cake or bind
3. Plow Blenders
Plow blenders are ideal for large-volume runs that require a fast turnaround such as whey protein.
However, plow blending isn’t great for smaller batch sizes or products that require intensive clean outs.
How they work:
Several angled plows spin through the powder, creating a fast-moving "fluidizing" effect.
✅ Pros:
Extremely fast—blend times under 5 minutes
Great for high-volume powders like protein
🚫 Cons:
Requires minimum batch sizes
Difficult to clean
High equipment cost
4. Bin Blenders (IBC Blenders)
These are primarily used in the pharma or supplement space.
How they work:
Powders are loaded into stainless steel bins, which are then lifted and tumbled as a sealed unit—no internal shafts or moving parts in the powder.
✅ Pros:
Excellent blend uniformity
Low shear—ideal for delicate ingredients
Best option for allergen control (dedicated bins)
Easy to clean and sanitize
🚫 Cons:
Most expensive blender type
Less common due to high capital cost
So, Which Blender Is Right for You?
It depends on your product.
Formula complexity
Batch size
Sensitivity to cross-contamination
Desired speed-to-market
At Steuart Nutrition, we don’t lock you into one option. We invest in multiple blending systems—including IBC bin blenders, tumble blenders, and high-speed plow mixers—so we can tailor the process to your product and your goals.
Ben Steuart is the co-founder and CEO of Steuart Nutrition, a contract manufacturing and supplement innovation partner for powder, liquid, and stick‑pack supplements. He launched the company in 2019 alongside his wife, Sarah, building on his lifelong roots in the food production industry, where he grew up working in his father's food-manufacturing business in Mabel, Minnesota.
Throughout his career, Ben has developed deep expertise in supplement manufacturing and business operations. At Steuart, he leads with a commitment to lean operations, fostering long-term partnerships, and delivering flexible, transparent service—prioritizing the client’s vision as much as his own. His leadership guided the business’s rapid expansion from a single facility to multiple locations, enabling agile responses to market needs—from producing hand sanitizer during the COVID‑19 pandemic to scaling CBD and nutrition supplement lines.
Ben’s approach is rooted in strong values—his faith as a born‑again Christian deeply informs the company’s mission of “glorifying God and establishing a transformational workplace”. This culture of integrity and continuous improvement fosters a trusting, mission-driven environment, distinguishing Steuart as both a capable and conscientious industry leader.
Ben Steuart
December 4, 2024
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